Lost wax precision casting - メーカー・企業と製品の一覧

Lost wax precision castingの製品一覧

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Cost reduction through lost-wax casting.

Cost reduction through lost-wax casting.

Achieve low prices! Freely choose from special steel, stainless steel, copper alloys, and aluminum alloys!

We will introduce cost reduction through lost-wax casting. The cost of mold production is extremely low (about 1/5 compared to molds for plastic parts), and once a mold is made, it lasts semi-permanently. Design changes and material changes using the same mold are also easy. Additionally, due to processing convenience, parts that were previously combined from several components can now be integrated and manufactured at a low cost. This can lead to significant cost reductions. 【Features】 ■ Design changes and material changes using the same mold are easy ■ Free selection of special steel, stainless steel, copper alloys, and aluminum alloys ■ The cost per product is definitely lower compared to other manufacturing methods ■ Appropriate methods are adopted according to the product, achieving low prices ■ Parts that were previously combined from several components can be integrated and manufactured at a low cost *For more details, please refer to the related link page or feel free to contact us.

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  • Picking robots (shelf transport robots, arm picking robots)

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Achieving cost reduction through casting instead of machining [Case Study]

Achieving cost reduction through casting instead of machining [Case Study]

Improving mass production with lost-wax precision casting! Please feel free to contact us.

Traditionally, it was a machined product, but by switching to lost-wax manufacturing, we have improved mass production capabilities and reduced lead times. Additionally, by removing unnecessary material, we are achieving weight reduction and reducing material costs. Furthermore, we are also reducing processing surfaces to keep processing costs down while maintaining quality. Material: S45C (precision casting) Size: 90×70×31

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From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

Leave the improvement of lead time, cost reduction, and quality measures to us!

The image shows an example of parts made using the lost wax casting method. Traditionally, these were machined parts, but by switching to precision casting with lost wax, we have improved mass production capabilities and achieved lead time reductions. Additionally, by reducing the material weight by over 100g, we have also made cost reductions possible. We are implementing quality measures such as addressing voids by ensuring uniform wall thickness and preventing burrs by creating recesses. ■ Case Details - Transition from SS440 machined parts to SCS14 lost wax products - Size: 84×36×36 - Reduction of over 100g in weight. Cost reduction through material cost savings - Measures against voids and burrs - Preventing burr formation in holes by ensuring that paper does not touch during gate finishing, while maintaining the seating surface for bolts We receive many inquiries from customers considering switching from machining to precision lost wax casting due to cost factors. Depending on the desired size and application of the parts, we can also propose other methods such as MIM (Metal Injection Molding) and digital casting (moldless casting using 3D printed models). For any inquiries regarding metal parts, please feel free to consult with Castem.

  • Parts and Materials
  • Dismantling equipment and parts
  • Fittings

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3D Printing × Precision Casting Prototyping and Verification from 1 Piece

3D Printing × Precision Casting Prototyping and Verification from 1 Piece

Zero mold cost for rapid casting; prototype verification with "Digital Cast."

Features of "Digital Cast," a mold-less casting that combines precision casting and 3D printing technology: ✅ Low-cost casting possible from a single piece without molds ✅ Shortest delivery time of 5 days! Providing metal parts in a short time ✅ Excellent at complex three-dimensional shapes and hollow structures ✅ Compatible with a variety of steel types, including super duralumin A7075 A new casting technology that takes the best of both worlds: the speed of 3D printing and the precision casting that accommodates complex shapes and various steel types! There are over 2,000 successful implementations across various industries, including next-generation mobility, rockets, and robot parts. When considering repeat mass production through casting, prototypes can be made using the same material with the casting method. This is ideal for evaluating and verifying mechanical properties! Additionally, it allows for comparative testing of the same shape with various metal materials and can quickly accommodate shape changes. A new approach to the prototype development of metal parts. For more details, please feel free to contact us through our website or other means.

  • Parts and Materials
  • Dismantling equipment and parts
  • Disaster prevention fittings

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Contributing to cost reduction! Lost wax precision casting

Contributing to cost reduction! Lost wax precision casting

We melt the metal poured into the mold with a material composition tailored to our customers' needs! Introducing our casting technology.

We would like to introduce our "Lost Wax Precision Casting." We perform "wax molding," where wax is pressed into a mold to shape the product. Next, we carry out "tree assembly," where the wax models are attached to the sprue, and "molding," where the wax models are coated with refractory material. After that, the process includes de-waxing, firing, melting, and casting, followed by finishing, correction treatment, and inspection before completion. Please feel free to consult us when you need our services. 【Technology (Partial)】 ■1. Wax Molding ■2. Tree Assembly ■3. Molding ■4. De-waxing ■5. Firing *For more details, please refer to the PDF document or feel free to contact us.

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Lost-wax precision casting [Precision metal parts]

Lost-wax precision casting [Precision metal parts]

High-level quality developed in-house! Compatible with over 70 types of steel, with more than 35,000 proven models. We propose the optimal shape and material according to your application.

Castem's core technology is "lost wax precision casting," which excels in producing complex three-dimensional shapes. Since our founding, we have continuously responded to customer inquiries for manufacturing everything from simple shapes to challenging designs, with over 35,000 successful cases. In response to various demands for metal materials, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. We also accommodate special steels and unique ultra-high-strength duralumin (A7075 optimized for original casting), and we continue to challenge ourselves with new materials. 【Castem's Lost Wax】 - Higher precision and beautiful casting surfaces compared to other casting methods, allowing for a reduction in processing steps. - Capable of mass production of complex shapes and three-dimensional curved surfaces at low cost. - There are slight differences depending on the casting material (approximately 12S for small parts, 20S for large parts). - Strength can be freely pursued from two aspects: shape and material. - Special steels, stainless steel, copper alloys, and aluminum alloys can be freely selected. *For more details, please refer to the related link page or feel free to contact us.

  • Dismantling equipment and parts
  • Parts and Materials
  • Disaster prevention fittings

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Prototype = A choice of digital casting without molds that overturns the common sense of cutting.

Prototype = A choice of digital casting without molds that overturns the common sense of cutting.

To the procurement personnel who have been doing casting prototypes only through machining: It might be possible to do it more easily, quickly, and cheaply with casting.

To engineers who have only prototyped through machining. That shape might be easier, faster, and cheaper to produce through casting. ✅ Mold cost: 0 yen ✅ Support from 1 piece ✅ Difficult-to-machine materials like Inconel and A7075 are also acceptable ✅ Over 1,000 successful implementations Changing the common belief that "prototyping = machining," 【Digital Cast】 will be your next option. 【What is Digital Cast?】 A method of producing metal products using a 3D printer to create a resin model, which serves as a prototype, following a process similar to lost-wax precision casting. Castings can be produced in as little as one week, starting from just one piece. We offer proposals that provide advantages even in development and prototyping. If you have parts under consideration for weight reduction or shape changes, please feel free to consult with us.

  • Door and window locks
  • Decoration and performance supplies
  • Disaster prevention fittings

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